Reactors and regenerators are vital components in many industrial processes, particularly in refineries and petrochemical plants. Regular maintenance is essential to ensure their optimal performance, safety, and longevity.

We have extensive experience in executing comprehensive maintenance projects for Fluid Catalytic Cracking Units (FCCUs). Our expertise spans the entire project lifecycle, from initial job planning to execution during shutdowns. Leveraging our skilled workforce and state-of-the-art tools and equipment, we consistently deliver high-quality and safe maintenance services within strict timelines.

We are ISO 9001, ISO 14001, ISO 45001, IBR, ASME ‘U’ Stamp & ‘R’ Stamp certified company which enables us to manufacture critical components for complex projects.

Our comprehensive maintenance services for reactors and regenerators include:

• Inspection and Assessment: Thorough visual inspections, NDT techniques, and performance evaluations to identify potential issues.
• Maintenance & Replacement: Lift pipe, air grids, cyclones, dip legs, flappers, various nozzles, riser pipes, vapor line, orifice chambers, flue gas ducts, expansion bellows, slide valves and others.
• Cleaning and Descaling: Removal of catalyst fines, coke, and other deposits to restore catalyst activity and heat transfer efficiency.
• Catalyst Replacement: Timely replacement of spent catalyst with fresh catalyst to maintain process performance.
• Mechanical Repairs: Repair of damaged components, such as vessels, internals, and piping.
• Refractory Repair and Replacement: Maintenance and repair of refractory linings to protect the reactor vessel from high temperatures.
• Instrumentation and Control System Calibration: Calibration of instruments and control systems to ensure accurate and reliable operation.
• Hydraulic Testing: Rigorous testing to verify the structural integrity of the reactor vessel.

By entrusting your reactor and regenerator maintenance to us, you can benefit from:

• Improved Efficiency: Optimized process performance and reduced energy consumption.
• Enhanced Product Quality: Consistent product quality and reduced off-spec production.
• Extended Equipment Life: Proactive maintenance to prevent premature failure.
• Reduced Downtime: Efficient and timely maintenance to minimize operational disruptions.
• Enhanced Safety: Identification and mitigation of potential hazards.
• Compliance with Industry Standards: Adherence to relevant codes and regulations.

Contact us today to discuss your specific reactor and regenerator maintenance needs.