In the demanding energy sector, furnaces and heaters are critical assets. Their reliable operation and optimal performance are crucial for uninterrupted production and profitability. We specialize in providing comprehensive furnace and heater revamp, repair, and maintenance services, designed to enhance efficiency, extend lifespan, and minimize downtime for energy sector clients.

Our Expertise:

We understand the unique challenges and stringent requirements of the energy industry. Our team of experienced engineers and technicians possesses in-depth knowledge of various furnace and heater types, including:

• Process Furnaces: Reformers, cracking furnace, drying furnace, calcination furnace, melting furnace
• Boilers: Fire tube, Water tube, package boilers, condense boiler
• Waste Heat Recovery Units (WHRUs)
• Air Heaters, Fired Heaters, Radiant Heaters

Comprehensive Services:

We offer a complete range of services to cover every stage of your furnace and heater lifecycle:

1. Revamp & Upgrades:

• Efficiency Improvements: Implementing advanced technologies and design modifications to optimize combustion, heat transfer, and reduce fuel consumption.
• Capacity Enhancement: Increasing throughput and production capacity through targeted upgrades and modifications.
• Emissions Reduction: Integrating emission control technologies to meet environmental regulations and sustainability goals.
• Life Extension: Extending the operational life of existing equipment through refurbishment and component replacement.
• Control System Modernization: Upgrading control systems for improved performance, reliability, and automation.

2. Repairs:

• Emergency Repairs: 24/7 rapid response to address critical breakdowns and minimize production losses.
• Preventative Maintenance: Scheduled inspections, cleaning, and component replacement to prevent unexpected failures.
• Troubleshooting & Diagnostics: Expert analysis to identify and resolve performance issues and operational inefficiencies.
• Component Replacement: Sourcing and installing high-quality replacement parts to ensure optimal performance and longevity.
• Refractory Repair & Replacement: Specialized expertise in refractory installation, repair, and maintenance to ensure furnace integrity and efficiency.

3. Maintenance:

• Preventive Maintenance Programs: Customized maintenance plans to maximize equipment reliability and minimize downtime.
• Predictive Maintenance: Utilizing advanced monitoring techniques to identify potential issues before they become critical.
• Condition Monitoring: Regular inspections and data analysis to assess equipment health and optimize maintenance schedules.
• Turnaround Support: Providing comprehensive support during planned shutdowns and turnarounds for efficient maintenance and repairs.

Partner with us to optimize your furnace and heater operations, enhance efficiency, and ensure reliable performance. Contact us today to discuss your needs and discover how we can add value to your business.